Abstract:
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The present master thesis focuses on the study of brake lining wear calculation. This
brake system regulation function is worldwide only provided in passenger cars of the
BMW Group. It calculates continually the wear of brake linings and displays to the
driver the kilometre availability, as part of the Conditioned Based Service.The task assignment consists in the analysis and improvement of the current brake
lining wear monitoring function that is used by BMW. First of all, the preliminary
required task would be to understand and analyse the current status of the brake lining
wear calculation. For that purpose, it will be necessary to build up a simulation
environment, in which the calculation algorithm could be tested. The virtual calculation
results can be compared with available experimental data from brake test bench and
vehicle tests.
Furthermore, in order to understand wear process, a study of all possible influence
variables on the brake lining wear will be required. The conclusion of this analysis will
serve to design an experimental planning to test brake linings. Then, a method has to be
developed to find out possible empirical equations of wear that fit the characteristic
diagram obtained on the brake test bench. Finally, the models obtained must be tested
and validated with real test bench wear measurements. |